EN
Helical-Bevel Gear Motor
Quick Detail:
- Different names of the product: Helical-bevel gearmotor, Helical-bevel geared motor
- Main application: To transmit power and motion stably with high load capacity between two spatially intersecting shafts, and it is suitable for cranes, conveyors and other equipment in ports, mining and other industries.
- Core specification parameters: Torque range 150Nm-5800Nm, transmission ratio i=4-180, input power 0.12kW-200kW, with a variety of specifications available.
- Product Model: K Series, e.g.: K308HA-M1-Y132S, helical-bevel gear motor, three-stage transmission, frame size 08, foot mounting, output: solid shaft with single-sided flat key, M1 mounting type, Y132S motor
- Overview
- Recommended Products
- Right-angle Transmission Structure
- Finite Element Analysis (FEA) Optimization
- Modular Design
- Low Maintenance Costs
- Multiple Mounting Configurations
- High-precision Manufacturing Process
Description:
As a core industrial transmission component with high versatility and wide adaptability, the helical-bevel gear motor relies on three core advantages of "flexible installation, high reliability, and excellent stability" to accurately meet the transmission needs of various industrial scenarios such as machinery manufacturing, chemical industry, metallurgy, logistics transportation, and building materials processing. It provides efficient and durable power transmission solutions for various types of equipment. Its all-round optimization in installation adaptability, specification coverage, and structural performance makes it a preferred transmission component in industrial equipment upgrading and new project construction.
In terms of installation flexibility, the product offers five standardized installation methods: foot mounting, flange mounting, small flange mounting, torque arm mounting, and torque arm with accessories. It can be flexibly switched according to the installation space size, overall layout plan, and power connection requirements of different equipment. Whether it is a compact layout in a narrow space, long-distance power transmission of large-scale equipment, or multi-angle installation under special working conditions, it can be easily adapted. No major modification to the main structure of the equipment is required, and rapid integration can be achieved only through simple interface debugging, which effectively shortens the equipment assembly cycle, reduces the cost of later modification and maintenance, and improves project implementation efficiency.
In terms of specification coverage, the product achieves full-scenario demand adaptation. The torque range is 150Nm-5800Nm, which can accurately match the transmission needs from light loads to heavy loads; the wide adjustment range of transmission ratio i=4-180 can flexibly adapt to the speed conversion needs of different equipment, ensuring the accuracy of power transmission; the input power covers 0.12kW-200kW, including the power requirements of small and medium-sized automated equipment, large-scale production line main engines and other equipment of different power levels. The rich specification options can be customized and matched according to the load type, speed range, and power output requirements in actual working conditions, without the need for additional adaptive components, greatly improving the product's scenario adaptability.
In terms of structure and performance, the product adopts a right-angle transmission structure design and a cast housing with optimized casting process. The overall structure is compact and exquisite, realizing efficient power transmission in a limited space and significantly saving the equipment installation area. The cast housing has been optimized for mechanical structure, featuring extremely high rigidity. It can effectively resist impact loads and high-frequency vibrations during operation, avoid housing deformation or component loosening, and ensure long-term stable and reliable operation of the equipment under complex working conditions such as continuous start-stop and heavy-load operation.
As the core transmission component, the gear set is made of high-strength high-quality alloy materials, combined with high-precision CNC machining and gear grinding processes, ensuring smooth gear tooth surfaces, uniform meshing gaps, smooth and non-jamming transmission, and transmission efficiency far exceeding the industry average. At the same time, the alloy material has excellent wear resistance, fatigue resistance, and corrosion resistance, enabling it to maintain excellent performance under harsh industrial working conditions such as long-term continuous operation, high temperature, and dust. It reduces component wear and failure rate, extends product service life, lowers equipment operation and maintenance frequency and cost, and provides a solid guarantee for the continuity of industrial production.
Applications:
Target Industries: Ports, lifting, power, mining, cement, papermaking, chemical engineering, etc.
Applicable Equipment: Overhead cranes, belt conveyors, elevators, scraper conveyors, slurry transfer pumps, slurry conveying equipment, chemical material transfer pumps, mixers, etc.
Specifications:
| Type | Parameters |
| Torque | 150Nm-5800Nm |
| Ratio | i=4-180 |
| Power | 0.12kW-200kW |
| Mounting Methods | Foot-mounted, Flange-mounted, Compact Flange-mounted, Torque Arm-mounted, Torque Arm Accessory-mounted |
Competitive Advantage:
Adopting a right-angle shaft transmission design, the input shaft and output shaft are arranged in a 90° perpendicular layout. It features a compact structure that effectively saves installation space, making it particularly suitable for scenarios with limited installation space and compact equipment layouts. Meanwhile, it ensures stable transmission efficiency and minimal energy loss.
By simulating the stress distribution, vibration characteristics and temperature field during operation, parameters such as the housing wall thickness, reinforcing rib layout and bearing seat structure are optimized. This enhances the rigidity, stability and vibration resistance of the housing, reduces vibration and noise during operation, and improves product reliability.
The modular structural design ensures high interchangeability of components. In maintenance, faulty modules can be replaced quickly without disassembling the entire gearbox, which lowers maintenance difficulty and costs, and shortens equipment downtime.
The product boasts high reliability and long service life, manufactured with high-quality materials and advanced production processes. Key components such as gears and bearings undergo strict quality inspection, resulting in a low failure rate. This effectively reduces maintenance costs and downtime losses during service.
It offers five mounting methods: foot-mounted, flange-mounted, compact flange-mounted, torque arm-mounted and torque arm accessory-mounted. Combined with various output shaft configurations, it can meet the installation requirements and spatial conditions of different equipment, featuring extremely high adaptability and greatly expanding the product’s application scope.
Gears are manufactured using internationally advanced precision processing equipment, reaching a high industry standard for gear accuracy. The gear surface has low roughness, enabling smooth meshing transmission, reducing wear and energy loss.
