Helical-Bevel Gearbox

Description:

As a core transmission component focusing on heavy-duty industrial scenarios, the helical-bevel gearbox features three core characteristics: "stable operation, high reliability, and heavy-load adaptability". It is tailor-made to meet the operational demands of high-load, continuous-operation, and complex working conditions. Integrating the structural advantages of helical and bevel gear transmission, it boasts robust load-bearing capacity and precise power transmission performance. Widely applicable to various heavy-duty scenarios such as metallurgical chemical industry, mining, port loading and unloading, heavy machinery manufacturing, and construction engineering, it provides solid support for the continuous operation of equipment under harsh working conditions, and becomes a preferred core component for the upgrading of heavy-duty production lines, supporting large-scale equipment, and constructing new heavy-duty projects.

In terms of installation adaptability, the product breaks through the limitations of traditional gearbox installation with an innovative integrated vertical and horizontal structure design, enabling flexible switching between horizontal and vertical installation modes without modifying the main structure of the gearbox. Meanwhile, combined with various output shaft types, connecting flanges and arrangement forms, it can derive more than 100 installation and application schemes through modular combination, which can accurately meet the layout planning, installation space and power connection needs of different equipment. Whether it is the compact layout of small and medium-sized heavy-duty equipment, the long-distance power transmission of large industrial machinery, or the multi-angle installation adaptation in complex scenarios, it can be quickly integrated without modifying the equipment. This effectively shortens the equipment assembly and commissioning cycle, reduces the labor and time costs of later installation and maintenance, and greatly improves the project implementation efficiency and operation convenience.

The specification parameters cover a comprehensive range, accurately matching the full-dimensional heavy-duty power needs. The torque range is extremely wide, from 6.2kNm to 1030kNm, which can easily cope with high-intensity power transmission under different heavy-duty working conditions and resist instantaneous impact loads with ease. The transmission ratio adjustment range is i=5–400, which can accurately adapt to the speed conversion needs of various equipment, realizing efficient power transmission and stable speed control, and ensuring equipment operation precision. The input power covers 4.2kW–6958kW, offering 60 subdivided specification options that can be precisely matched according to the equipment's power level, load intensity, operating speed and working condition characteristics. Whether it is small and medium-sized heavy-duty compressors, conveyors, or large mining excavators, crushers and other industrial machinery, a highly suitable model can be found. It fully covers a variety of heavy-duty industrial scenarios and provides powerful and stable transmission support for equipment.

The product has undergone multiple structural and performance optimizations for heavy-duty working conditions, achieving both stability and durability. The housing is made of high-strength cast iron or cast steel, processed by precision CNC machining and professional aging treatment to completely eliminate internal material stress. With extremely high structural rigidity, it can effectively absorb high-frequency vibrations during operation, avoiding housing deformation or component loosening. The core gear set is made of high-quality alloy materials and manufactured with high-precision gear grinding technology. The helical and bevel gears feature uniform meshing gaps and smooth transmission, which not only improve power transmission efficiency but also effectively reduce operating noise. At the same time, it enhances the wear resistance and fatigue resistance of components, ensuring the stable and reliable operation of equipment under long-term high-load continuous working conditions, and extending the product service life and the whole-life cycle benefits of equipment.

Applications:

Target Industries: Chemical, conveying, cement, non-ferrous metal, hoisting, mining, papermaking, etc.

Applicable Equipment: Gantry robots, excavators, loaders, offset printing machines, die-cutting machines, panel saws, edge banding machines, large-scale reactors in the chemical industry, heavy-duty mining excavators, etc.

Specifications:

Competitive Advantage:

• Heavy-Duty Dedicated Design

Adopting a unique design concept, the transmission structure and material selection are optimized for heavy-duty working conditions. It can easily cope with complex working conditions such as high loads and impact loads, and is not prone to damage during long-term operation.

• High Modular Architecture

Core components are produced in a standardized manner with a high degree of modularization, facilitating rapid assembly and production and shortening the delivery cycle. Meanwhile, the components have excellent interchangeability, allowing quick replacement of faulty modules during maintenance, which reduces maintenance difficulty and costs.

• High Power Density Characteristic

The product structure layout is optimized to achieve high-power output within a limited volume. Compared with similar products, it saves significantly on installation space and has a more compact structure, making it suitable for heavy-duty equipment with limited installation space.

• Diversified Mounting Configurations

The integrated horizontal-vertical design combined with various output forms can meet more than 100 installation and application modes. It flexibly adapts to the installation requirements and spatial conditions of different equipment, greatly improving product adaptability.

• High-Precision Manufacturing Process

Gears adopt precision gear grinding technology, featuring high tooth surface precision and low roughness. They achieve smooth meshing transmission, high transmission efficiency, stable and reliable performance, effectively reducing operating noise and wear.

• Finite Element Optimization Enhancement

Finite element analysis technology is used to optimize the housing structure, improving operational stability by 30%. The vibration resistance and impact resistance are significantly enhanced, further ensuring operational reliability under heavy-duty working conditions.