Helical Gear Motor

Description:

As a core power component specially designed for multi-scenario industrial transmission needs, the helical gear motor features three core characteristics: "flexible adaptation, stable reliability, and high modularization". With its precise power transmission capability and all-round scenario adaptability, it has become a preferred transmission equipment in various fields such as port logistics, iron and steel metallurgy, machinery manufacturing, building materials processing, and automated production lines. It provides efficient and stable power support for industrial equipment of different types and power levels, helping equipment achieve precise operation and efficiency improvement. Its modular design and performance optimization not only adapt to the upgrading and transformation of existing equipment but also meet the customized transmission needs of new projects, combining practicality and versatility.

In terms of installation adaptation, the product adheres to a flexible and convenient design concept, offering three standardized installation methods: foot mounting, flange mounting, and small flange mounting. It can be quickly integrated into various types of equipment through simple interface debugging and adaptation adjustment without major modification to the main structure of the equipment. Whether it is the compact layout of small precision equipment, the spacious installation space of large heavy-duty machinery, or the special connection angle and layout requirements of different equipment, it can be easily adapted. This effectively shortens the equipment assembly and commissioning cycle, reduces the labor and time costs of later transformation and maintenance, and improves project implementation efficiency and equipment operation and maintenance convenience. The high modular design allows installation components to be combined on demand, further enhancing the product's adaptability under complex working conditions.

The specification parameters cover a wide range, accurately matching the diverse transmission needs from light to ultra-heavy loads. The torque range is extensive, reaching 35Nm-18000Nm, which can easily cope with the light-load operation of small precision equipment and the high-intensity power transmission of large heavy-duty machinery. The transmission ratio is flexibly adjustable, with a conventional range of i=3.15-280 and a maximum transmission ratio imax of up to 18000, which can be accurately adapted according to the speed conversion needs of equipment to achieve efficient power transmission and precise speed control. The input power covers 0.12kW-160kW, providing a wealth of specification and model options that can be customized and matched according to the power requirements of different equipment. Compared with similar products, it has higher torque transmission efficiency and better impact resistance, with low vibration and noise during operation, maintaining stable performance under long-term continuous operation conditions. At the same time, the maintenance process is simple and cost-effective, greatly reducing the whole-life operation and maintenance cost of equipment.

The product has undergone multiple optimizations in performance stability. The core transmission components are made of high-strength alloy materials, combined with high-precision CNC machining technology, ensuring smooth gear meshing and efficient transmission, effectively reducing component wear and energy loss, and extending product service life. The integrated cast housing has been optimized for mechanical structure, featuring high rigidity and good sealing performance. It can resist the erosion of harsh working conditions such as high humidity and salt spray in ports and high temperature and dust in steel plants, avoiding component rust or failure, and ensuring long-term reliable operation of equipment in complex environments.

With its wide specification coverage and excellent performance, the helical gear motor achieves full-scenario adaptation. Whether it is light-load equipment such as small precision instruments and automated assembly lines, or large heavy-duty machinery such as port cranes, iron and steel smelting equipment, and heavy-duty conveyors, a precisely adapted model can be found. Its stable power transmission, flexible adaptation capability, and cost-effective operation and maintenance provide a solid guarantee for the efficient operation of industrial equipment in various industries, widely empowering industrial upgrading and capacity improvement in multiple fields.

Applications:

Target Industries: Ports, lifting, steel, power, mining, cement, papermaking, etc.

Applicable Equipment: CNC machine tools, material handling equipment, excavators, loaders, spinning machines, weaving machines, port lifting operations, steel production lines, mining machinery, cement manufacturing equipment, etc.

Specifications:

Competitive Advantage:

• High Modular Design

Core components are manufactured with standardized processes and feature excellent interchangeability. They can be replaced and commissioned quickly, which greatly simplifies maintenance procedures and shortens equipment downtime.

• Optimized Transmission Structure

Adopting an innovative design with a compact size and a large center distance, its torque transmission capacity is increased by 10% compared with traditional structures. It also has superior load impact resistance and can maintain stable transmission even under complex working conditions.

• Finite Element Analysis (FEA) Enhancement

The structure of the cast housing is optimized via finite element technology, improving operational stability by 30%. Meanwhile, it effectively reduces vibration and noise during operation, creating a more operator-friendly working environment.

• Low Maintenance Cost Advantage

The product features high reliability and long service life. Core components are precision-machined and strictly inspected, resulting in a low failure rate, which significantly reduces maintenance costs and downtime losses during service.

• Multiple Mounting Configurations

It supports foot-mounted, flange-mounted and compact flange-mounted installation methods, combined with diverse output and arrangement forms. It can flexibly meet the installation requirements and spatial constraints of different equipment, delivering extremely high adaptability.

• High-precision Manufacturing Process

Core transmission components are manufactured using precision machining technology. The gears achieve accurate and smooth meshing, ensuring high transmission efficiency, stable and reliable performance, and no wear or failure during long-term operation.