Parallel-shaft Gear Motor

Description:

As a core industrial transmission component integrating flexibility, reliability and high precision, the parallel shaft gear motor is tailor-made for the transmission needs of various industrial scenarios such as machinery manufacturing, metallurgical chemical industry, port logistics, building materials processing, and automated production lines. It features three core characteristics: "flexible installation, reliable operation, and precise transmission". With comprehensive performance advantages, it provides efficient and stable power transmission solutions for various industrial equipment, becoming a preferred transmission device in equipment upgrading, transformation and new project construction, and helping to improve production efficiency and operation precision.

In terms of installation adaptability, the product performs exceptionally well, offering five standardized installation methods: foot mounting, flange mounting, small flange mounting, torque arm mounting, and torque arm with accessories, boasting extremely strong adaptability. It can be flexibly adapted to the compact installation space of small equipment, the spacious layout of medium and large machinery, as well as the special connection angles and power connection needs of different equipment. Without major modification to the main structure of the equipment, it can be quickly integrated into various industrial equipment through simple interface debugging and adaptation adjustment, effectively shortening the equipment assembly and commissioning cycle, reducing the cost of later transformation and maintenance, and improving project implementation efficiency and equipment operation convenience.

The specification parameters cover a wide range, accurately matching diverse transmission needs. The torque range reaches 130Nm-20,000Nm, the transmission ratio i=4-250, and the input power covers 0.12kW-200kW, providing a wealth of specification and model options. It can easily meet the diverse transmission needs from small and medium-sized automated equipment to medium and large heavy-duty machinery. Whether it is light-load high-speed, heavy-load low-speed or variable-load working conditions, it can accurately adapt to different load intensities and speed adjustment requirements without additional adaptive components, greatly enhancing the product's scenario adaptability and application flexibility.

The product adopts a unique parallel shaft transmission structure design, breaking through the performance limitations of traditional transmission components, and cleverly balancing the dual advantages of small volume and large center distance. Within its compact size, it not only achieves high-torque power transmission but also possesses excellent load impact resistance. It can easily cope with the operation needs under complex working conditions such as frequent start-stop, load fluctuation and instantaneous heavy load, avoiding performance degradation caused by changes in working conditions and ensuring continuous and stable operation of the equipment.

The housing is made of high-quality cast iron or cast steel, flexibly matched according to different working condition requirements. It undergoes professional aging treatment to completely eliminate internal stress of the material, effectively avoiding housing deformation caused by stress release during long-term operation. The overall structure has extremely high rigidity, which can efficiently absorb vibrations generated during operation, reduce the impact of vibrations on transmission precision and equipment components, and further ensure operation stability. As the core transmission component, the gear set adopts high-precision CNC machining and gear grinding technology, featuring smooth tooth surfaces and uniform meshing gaps. Its transmission precision far exceeds the industry average, ensuring smooth and non-jamming power transmission, realizing precise and efficient equipment operation, while reducing energy loss and extending product service life.

In addition, relying on excellent structural design and material selection, the product has good wear resistance and corrosion resistance, and can adapt to harsh industrial environments such as high temperature, dust and high humidity, maintaining stable performance even under long-term continuous operation conditions. Its precise transmission performance and reliable operation capability provide a solid guarantee for the efficient operation of equipment in various industries, widely empowering industrial upgrading and capacity improvement.

Applications:

Target Industries: Ports, lifting, power, mining, cement, papermaking, etc.

Applicable Equipment: Drum conveyors, sanding machines, centrifugal fans, clean water pumps, as well as equipment in the fields of port handling, mining conveying, cement production, papermaking, etc.

Specifications:

Competitive Advantage:

• Modular Design

Adopting a modular structural design, the components feature high interchangeability. Faulty modules can be replaced quickly during maintenance, which reduces maintenance difficulty and costs, shortens equipment downtime, and improves equipment operation and maintenance efficiency.

• Unique Transmission Structure

It innovatively adopts a transmission structure design with compact size and large center distance. It can withstand higher torque transmission and load impact resistance, meeting the requirements of heavy loads and impact loads under complex working conditions. Meanwhile, it effectively saves installation space and optimizes equipment layout.

• Finite Element Analysis (FEA) Optimization

By simulating the stress distribution, vibration characteristics and temperature field during operation, parameters such as housing wall thickness, reinforcing rib layout and bearing seat structure are optimized. This enhances the stability and vibration resistance of the housing, reduces vibration and noise during operation, and improves product reliability.

• Low Maintenance Costs

High-quality materials and advanced manufacturing processes are adopted. Key components such as gears and bearings undergo strict quality inspection and service life testing, resulting in a low failure rate, which effectively reduces maintenance costs and downtime losses during service.

• Multiple Mounting Configurations

It provides five mounting methods: foot-mounted, flange-mounted, compact flange-mounted, torque arm-mounted and torque arm accessory-mounted. Combined with various output shaft configurations, it can meet the installation requirements and spatial conditions of different equipment, delivering extremely high adaptability and greatly expanding the product’s application scope.

• High-precision Manufacturing Process

Gears are manufactured using internationally advanced precision machining equipment, reaching the industry’s high standards for gear accuracy. The gear surface has low roughness and smooth meshing transmission, ensuring accurate and efficient operation of the equipment.