Planetary Gearbox

Description:

As a preferred core component of universal transmission equipment in the industrial field, the planetary gearbox features three core advantages: "high reliability, high performance, and high precision". With excellent adaptability, stable transmission performance and long-term durability, it widely covers the full-scenario transmission needs from light-duty automation equipment to heavy-duty industrial machinery. Suitable for multiple industries including machinery manufacturing, automated production lines, construction machinery, warehousing and logistics, and new energy equipment, it has become a key component in the power transmission system of various equipment such as robots, CNC machine tools, mining machinery, and heavy conveyors, providing solid support for efficient and precise operation of equipment. Adopting a flexible installation design, the product supports two installation modes: horizontal and vertical. Equipped with standardized installation interfaces and universal accessories, it can be quickly adapted to the layout planning, space conditions and power connection needs of different equipment without major modification to the main structure of the equipment. The installation is convenient and efficient, greatly shortening the equipment assembly and commissioning cycle, reducing later operation and maintenance costs, and adapting to diverse scenarios such as mass production and equipment upgrade and transformation.

The specification parameters cover a comprehensive range, accurately matching diverse working condition requirements. The torque range is from 22kNm to 2600kNm with a reasonable gradient distribution, which can easily cope with the light-load continuous operation of small equipment, the normal load working conditions of medium-sized machinery, and the heavy-load impact working conditions of large heavy-duty machinery. The transmission ratio adjustment range is as wide as i=25–4000, which can be precisely adapted according to the equipment's speed conversion and power output needs, realizing efficient power transmission and stable speed control, ensuring equipment operation precision, and meeting strict requirements such as precision machining and heavy-load start-stop. The input power covers 0.4kW–14000kW, offering 27 rich subdivided specifications. Whether it is small automated manipulators, packaging machines, or large mining machinery, heavy conveyors, new energy generator sets and other equipment, a highly suitable model can be quickly found, combining versatility and pertinence, and greatly reducing the difficulty of customer model selection.

The product adopts a classic planetary gear transmission structure, with a core design integrating scientificity and practicality. Through the design of multiple planetary gears evenly distributed between the sun gear and the ring gear, the load is evenly distributed to each planetary gear and ring gear, resulting in more balanced force. Compared with the traditional parallel shaft gear structure, its load-bearing capacity and impact resistance are greatly improved, which can effectively resist instantaneous overload and load fluctuations, avoid excessive wear of local components, and extend service life. The housing is made of high-strength cast iron, processed by precision CNC machining and professional aging treatment to completely eliminate internal material stress. With extremely high structural rigidity, it can efficiently absorb high-frequency vibrations generated during operation, weaken vibration transmission, avoid impact on other equipment components, ensure stable operation of the equipment under 24-hour long-term continuous working conditions, and significantly reduce operating noise, adapting to scenarios with strict noise requirements such as industrial workshops and precision processing rooms, balancing performance and operation experience.

Applications:

Target Industries: Cement, Non-ferrous Metals, Chemical Industry, Conveying, Hoisting, Environmental Protection, etc.

Applicable Equipment: Conveyor Belts, Elevators, Cranes, Mixers, Carton Sealing Machines, Bottle Capping Machines, Cement Mills, Rotary Kilns, Metallurgical Equipment, Sewage Treatment Equipment, etc.

Specifications:

Competitive Advantage:

• High-precision Manufacturing Process

Advanced manufacturing equipment and precision machining technology ensure that gear accuracy meets high industry standards, with stable transmission efficiency to satisfy the requirements of precision transmission.

• Modular Design

Standardized production of components ensures high interchangeability. Faulty modules can be replaced quickly during maintenance, reducing maintenance costs and equipment downtime.

• High Power Density

The compact planetary transmission structure enables high power output within a limited volume. Compared with products of the same power rating, its volume is reduced, saving installation space.

• Finite Element Optimization Design

The structure of the housing, planet carrier and other components is optimized through finite element analysis, enhancing rigidity and stability, improving vibration and impact resistance, and extending service life.

• Gear Profile Modification Technology

Professional gear profile optimization design ensures uniform load distribution during gear meshing, avoids local stress concentration, and achieves high-strength transmission and low-noise operation.

• Hardened Tooth Surface Reducer Technology

Gears are made of high-quality alloy structural steel and undergo multiple processes including forging, carburizing and quenching, and precision grinding, resulting in high tooth surface hardness, excellent wear resistance and outstanding fatigue resistance.