Worm Gear Motor

Description:

As a universal core transmission component tailored for small and medium-sized industrial equipment, the worm gear motor features three core characteristics: "high reliability, diverse installation forms, and low operating noise". With its precise adaptability and stable performance, it is widely suitable for various small and medium-sized industrial scenarios such as machinery manufacturing, light textile, construction, food processing, and automation supporting. It provides an efficient, durable, and quiet power transmission solution for small and medium-sized equipment, becoming a preferred transmission component in the upgrading of small and medium-sized production lines, equipment iteration, and new project construction.

In terms of installation adaptability, the product adheres to a flexible and convenient design concept, supporting three standardized installation methods: base mounting, flange mounting, and torque arm mounting. No complex modification to the main structure of the equipment is required, and it can be flexibly switched according to the layout planning, space conditions, and power connection requirements of different equipment. Whether it is the compact installation space of small equipment, the specific layout position of medium-sized machinery, or the power connection angle requirements of different equipment, it can be easily adapted and quickly integrated. This effectively shortens the equipment assembly and commissioning cycle, reduces the labor and time costs of later installation, transformation, and maintenance, and improves project implementation efficiency and equipment operation convenience.

The specification parameters accurately cover the diverse transmission needs of small and medium-sized equipment, providing a wealth of options for different working conditions. The torque range reaches 37Nm-9100Nm, which can easily cope with the light-load continuous operation of small equipment and the medium-heavy load power transmission of medium-sized machinery. The transmission ratio i=7-60 can accurately match the speed conversion needs of different equipment, realizing efficient power transmission and stable speed control. The input power covers 0.12kW-45kW, offering 24 specification series including combined types, which can be accurately matched according to the equipment's power demand, load intensity, and operating speed. Whether it is light-load precision equipment such as small mixers, spinning machines, and packaging machines, or medium-heavy load machinery such as medium-sized excavators, assembly machines, and conveyors, a highly suitable model can be found, combining adaptability and practicality.

The product has undergone multiple optimizations in performance and durability, adopting high-quality materials and advanced manufacturing processes. The overall structure is compact and reasonably designed, realizing efficient power transmission in a limited space while ensuring stable and reliable operation. The housing is made of high-strength cast iron, processed by precision CNC machining and professional aging treatment to completely eliminate internal material stress. It has extremely high structural rigidity, which can effectively absorb vibrations generated during operation, reduce the impact of vibrations on transmission accuracy and equipment components, and further lower operating noise.

As the core transmission component, the worm and worm gear adopt high-precision grinding technology, ensuring smooth tooth surfaces, uniform meshing gaps, smooth and non-jamming transmission, and transmission efficiency far exceeding that of similar small and medium-sized products in the industry. At the same time, the precise processing technology combined with high-quality materials makes the product's operating noise much lower than the industry average, effectively avoiding the problem of high operating noise of traditional transmission components, creating a quiet and comfortable environment for the workshop operation, and balancing production efficiency and operation experience. In addition, the high-quality materials have excellent wear resistance and fatigue resistance, which can reduce component wear under long-term continuous operation conditions, lower the failure rate, extend the product service life, and further control the whole-life operation and maintenance cost of the equipment.

Applications:

Target Industries: Chemical, non-ferrous metal, construction, food, textile, papermaking, cleaning, etc.

Applicable Equipment: Small mixers, reactors, food mixers, packaging machines, spinning machines, weaving machines, small excavators, blenders, small paper machines, reel peelers, etc.

Specifications:

Competitive Advantage:

• Diversified Mounting Configurations

Three mounting methods are available: base-mounted, flange-mounted and torque arm-mounted. Combined with various input and output shaft configurations, it meets the requirements of diversified application scenarios.

• Finite Element Analysis (FEA) Design

By simulating the stress distribution and vibration characteristics during operation, the gearbox structure is optimized, which improves the vibration resistance of the product during operation and reduces noise generation.

• High-precision Manufacturing Process

Worms and worm gears are manufactured using precision machining equipment. The worm gears are made of tin bronze or aluminum alloy, while the worms are made of high-quality alloy steel, which undergoes quenching and grinding processes. This ensures high transmission precision, smooth meshing and stable transmission efficiency.

• Modular Design

Core components of the gearbox such as the transmission module, bearing module and sealing module are produced in a standardized way. The components feature excellent interchangeability, allowing for quick replacement of faulty modules during maintenance and improving equipment operation and maintenance efficiency.

• Low Maintenance Cost

The product features high reliability and long service life. High-quality materials and advanced manufacturing processes are adopted to reduce the frequency of failures, lowering maintenance costs and downtime losses during service.

• High-quality Materials and Processes

Superior raw materials are selected. The worm gears are made of tin bronze or aluminum alloy with excellent wear resistance and friction reduction performance, and the worms are made of high-quality alloy structural steel. The products undergo multiple processes such as forging, quenching and grinding to enhance reliability and service life.