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Transmission Application Solutions for the Power Industry

Transmission Application Solutions for the Power Industry
Transmission Application Solutions for the Power Industry
Transmission Application Solutions for the Power Industry
Transmission Application Solutions for the Power Industry
Transmission Application Solutions for the Power Industry

Industry Characteristics:

1. The drive system operates at full load continuously throughout the day, and once a device failure occurs, it will cause significant impacts such as production shutdown, which requires the gearbox to have high reliability;
2. The continuous emergence and application of new technologies and new equipment require more comprehensive and advanced transmission systems;
3. The transmission system should have higher efficiency to meet the requirements of energy conservation and emission reduction;
4. With a large number of devices, wide distribution, and difficult inspection, online monitoring of gearboxes and intelligent equipment management are the future trends;
5. To ensure the long-term stable operation of the equipment, spare parts are required to have an extremely short supply cycle.

Application:

HE Series - Coal Handling Equipment
Torque range: 100~5850 kNm
Specifications: 38 types including 01-585, etc.
Speed ratio range: 25~90

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HPZ Series - Belt Conveyor Drive/Rotary Kiln Drive
Torque range: 4.5~1442 kNm
Specification: 01-28
Speed ratio range: 6.33~400

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HH Series - Steam Turbine / Feedwater Pump Equipment
Power: 200kW - 60,000kW
Speed: 1,500rpm - 50,000rpm
Single-stage Speed Ratio: 1 - 13

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HPC Series - Air-Cooled Island Equipment
Torque Range: 12~120 kNm
Specifications: 30, 40, 50, 60...120
Speed Ratio Range: 6.3~9

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HP1 Series - Desulfurization Pump / Slurry Pump
Torque Range: 1.5~268 kNm
Specification: 10~120
Speed Ratio Range: 1.0~7.1

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Common Problems and Solutions of Gearboxes:

1. Oil leakage
Solution:
Unique sealing structure and processing technology, high-quality seals. Floating oil seals optimize the clearance and select materials according to operating conditions, with excellent performance.

2. Fever
Solution:
High-precision transmission components reduce heat generation, the concave-convex curved housing design increases the heat dissipation area, and dedicated auxiliary cooling accessories such as axial fans and air-cooled modules can effectively prevent heat generation.

3. Tooth surface pitting, tooth breakage, shaft breakage
Solution:
Internationally advanced design concepts, high-performance alloy materials, exquisite manufacturing processes, and strict quality control.

4. Difficult to maintain and repair
Solution:
There is inventory of parts or complete machines, and finished parts can be provided within 24 hours. Additionally, an interface for the online monitoring system is reserved, which can be optionally configured according to customer requirements to achieve remote fault diagnosis and reduce operation and maintenance costs.

5. Long delivery time
Solution:
The main parts have fewer varieties and specifications, and adopt the inventory production model. Standard products can ensure delivery within 6 weeks, and customized products can be delivered within 8 weeks.

6. High usage cost
Solution:
Advanced design concepts and strict manufacturing processes ensure the high reliability of the product, enabling it to operate stably for a long time. With a low failure rate, it significantly reduces the operating cost.

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