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Gear Motor
Home> Products >  Gear Motor

Helical-Worm Gear Motor

Quick Detail:

  1. Different names of the product: Helical-worm gearmotor, Helical-worm geared motor
  2. Main application: To achieve high-reduction-ratio, low-noise speed reduction, torque multiplication and power transmission between two staggered and perpendicular shafts. It also features excellent self-locking performance, making it widely suitable for industrial scenarios with requirements for spatial layout, reduction ratio and braking performance.
  3. Core specification parameters: Torque range: 55Nm-10200Nm; transmission ratio i=7.1-500 (imax=26688); input power: 0.12kW -55kW; 28 specifications available including combined types.
  4. Product Model: S Series, e.g.: S308HA-M1-Y132S, Helical-Worm Gear Motor, three-stage transmission, frame size 08, foot mounting,output: solid shaft with single-sided flat key, M1 mounting type, Y132S motor
  • Overview
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Description:

As a high-performance industrial transmission component integrating flexibility, reliability, and multi-adaptability, the helical-worm gear motor relies on prominent advantages of stable operation, low noise, and cost-effective maintenance to accurately adapt to core equipment in various industries such as port logistics, textile printing and dyeing, machinery manufacturing, automation equipment, and light chemical industry. Tailor-made for power transmission needs in diverse industrial scenarios, it combines the structural advantages of helical and worm gear transmission, balancing high efficiency and stability of power transmission while boasting wide scenario adaptability. Thus, it becomes an ideal choice for upgrading power systems of various equipment and new project construction, providing a solid guarantee for the continuity and efficiency of industrial production.

In terms of installation adaptability, the product exhibits extremely strong flexibility and diversity with a wide range of installation forms. It not only offers five standardized installation methods—foot mounting, flange mounting, small flange mounting, torque arm mounting, and torque arm with accessories—but also can be matched with various output shaft types and different arrangement forms. Through modular combination, it can derive more than 400 installation and application schemes, fully covering the installation needs of different equipment. It can be flexibly adapted to the compact installation space of small equipment, the specific layout planning of medium-sized machinery, as well as the power connection angles and interface requirements of different equipment. Without major modification to the main structure of the equipment, it can be quickly integrated into various industrial equipment through simple interface debugging and installation combination, effectively shortening the equipment assembly and commissioning cycle, reducing the labor and time costs of later transformation and maintenance, and greatly improving project implementation efficiency and equipment operation convenience.

The specification parameters cover a comprehensive range, accurately matching diverse transmission needs and providing customized solutions for different working conditions. The torque range is extensive, from 55Nm to 10200Nm, which can easily cope with the light-load operation of small precision equipment and the high-intensity power transmission of medium-sized heavy-duty machinery. The transmission ratio is flexibly adjustable, with a conventional range of i=7.1–500 and a maximum transmission ratio imax of up to 26688. The wide speed ratio coverage can meet various transmission requirements from low to high speed ratios, realizing precise conversion of speed and torque. The input power covers 0.12kW–55kW, offering a total of 28 subdivided specifications including combined types, which can be accurately matched according to the equipment's power demand, load intensity, and speed range. Whether it is small precision equipment with high requirements for transmission accuracy or medium-sized heavy-duty machinery that needs to bear a certain load, a suitable model can be found. It is widely applicable to various industrial scenarios such as port cranes, textile machines, automated assembly lines, and packaging equipment, combining adaptability and practicality.

In terms of performance optimization, the product integrates practicality and durability. Combining the structural characteristics of helical and worm gear transmission, the transmission process is stable and smooth, and the operation noise is much lower than the industry average, creating a low-noise environment for production workshops. The core components are made of high-quality materials and matched with high-precision manufacturing processes, which effectively improve the wear resistance and fatigue resistance of components, reduce the incidence of operational failures, and further lower maintenance frequency and costs. At the same time, its structural design balances compactness and stability, realizing efficient power transmission in a limited space, adapting to complex working conditions such as frequent start-stop and load fluctuations, and maintaining stable performance under long-term continuous operation, providing strong support for the efficient and reliable operation of equipment in various industries.

Applications:

Target Industries: Ports, power, mining, cement, papermaking, textiles, etc.

Applicable Equipment:Electric hoists, winches, belt conveyors, scraper conveyors, concrete mixers, mortar mixers, winders, sizing machines, etc.

Specifications:

Type Parameters
Torque 55Nm-10200Nm
Ratio i=7.1-500( imax=26688)
Power 0.12kW-55kW
Mounting Methods Foot-mounted, Flange-mounted, Compact Flange-mounted, Torque Arm-mounted, Torque Arm Accessory-mounted

Competitive Advantage:

  • High Modular Design

Built on a flexible and versatile modular concept with low backlash characteristics, its core components have excellent interchangeability. Faulty modules can be replaced and commissioned quickly, which greatly simplifies maintenance procedures and shortens equipment downtime.

  • Wide Reduction Ratio Range

With a reduction ratio ranging from 7.1 to 500 and a maximum transmission ratio up to 26688, it has a more comprehensive ratio coverage than ordinary gearmotors. It can meet the diverse reduction ratio requirements of different equipment, resulting in broader application scenarios.

  • Finite Element Optimization Enhancement

The structure of the cast housing is optimized via finite element analysis technology, improving operational stability by 30%. Meanwhile, it effectively reduces vibration and noise during operation, creating a quieter and more environmentally friendly working environment.

  • Low Maintenance Cost Advantage

The product features high reliability and long service life. Its core transmission components are precision-machined and undergo strict quality inspection, resulting in a low failure rate, which significantly reduces maintenance costs and downtime losses during service.

  • Diversified Mounting Combinations

The five basic mounting methods combined with various output forms can achieve more than 400 installation and application schemes. It can flexibly adapt to the installation requirements of equipment in different industries and types, delivering extremely high adaptability.

  • High-precision Manufacturing Process

Helical gear and worm components are processed with precision manufacturing technology. The gears achieve accurate and smooth meshing, ensuring high transmission efficiency, low backlash, stable and reliable performance, with no wear or transmission deviation during long-term operation.

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