High-efficiency & Impact-resistant Planetary Gearbox for Southeast-Asian Automated Assembly Line Equipment

Core Advantages of The Product

• Modular design technology with fewer part types and specifications and high versatility.
• Professional gear profile modification technology ensures uniform load distribution along the tooth width, high load-carrying capacity and low noise.
• Lightweight design and optimized component structure by means of finite element analysis.
• Patented sealing design effectively prevents oil leakage.
• Special lubrication design, applicable for large-inclination operating positions with reliable lubrication and cooling performance.
• Professional cooling measures to effectively reduce gearbox temperature.
• Identical installation dimensions to mainstream products, enabling replacement of imported brands.
• Compact structure with higher power density ratio.
• Condition Monitoring (Optional): The gearbox can be equipped with temperature-measuring elements for real-time monitoring of bearing and oil sump temperature. Optional accessories also include oil-level monitoring elements and cooling-water pressure monitoring elements.

As a preferred core component of universal transmission equipment in the industrial field, the planetary gearbox features three core advantages: "high reliability, high performance, and high precision". With excellent adaptability, stable transmission performance and long-term durability, it widely covers the full-scenario transmission needs from light-duty automation equipment to heavy-duty industrial machinery. Suitable for multiple industries including machinery manufacturing, automated production lines, construction machinery, warehousing and logistics, and new energy equipment, it has become a key component in the power transmission system of various equipment such as robots, CNC machine tools, mining machinery, and heavy conveyors, providing solid support for efficient and precise operation of equipment.

The product adopts a classic planetary gear transmission structure, with a core design integrating scientificity and practicality. Through the design of multiple planetary gears evenly distributed between the sun gear and the ring gear, the load is evenly distributed to each planetary gear and ring gear, resulting in more balanced force. Compared with the traditional parallel shaft gear structure, its load-bearing capacity and impact resistance are greatly improved, which can effectively resist instantaneous overload and load fluctuations, avoid excessive wear of local components, and extend service life. The housing is made of high-strength cast iron, processed by precision CNC machining and professional aging treatment to completely eliminate internal material stress. With extremely high structural rigidity, it can efficiently absorb high-frequency vibrations generated during operation, weaken vibration transmission, avoid impact on other equipment components, ensure stable operation of the equipment under 24-hour long-term continuous working conditions, and significantly reduce operating noise, adapting to scenarios with strict noise requirements such as industrial workshops and precision processing rooms, balancing performance and operation experience.

Data Comparison Advantage

Gear Wheel

• The outer gear is made of 18CrNiMo7-6 material;
• Gear strength has been verified through professional software;
• The gear profile has been optimized for design, resulting in a 10% or greater increase in load-bearing capacity compared to similar products;
• Utilizes professional gear reshaping technology to significantly enhance gear durability;

Planet Mount

• Selection of high-quality materials ensures high reliability;
• Utilize finite element simulation techniques to verify component stiffness and strength;
• Machining is performed using a machining center with three-coordinate measuring machine (CMM) inspection to ensure optimal machining accuracy of the planetary frame.

Casing

• The casing is constructed with high-quality materials for superior reliability;
• Utilize finite element simulation techniques to verify component stiffness and strength;
• Machining is performed using a machining center with three-coordinate measuring machine (CMM) inspection to ensure optimal box body precision.

Bearing

• All internal gearboxes utilize rolling bearings, with internationally renowned brands selected for all bearings.
• The basic life calculation of bearings is verified in accordance with ISO 281/16281 standards;

Lubrication Cooling

• Enhance heat dissipation capability through fluid field and thermodynamic field simulation analysis;
• The standard gearbox employs oil immersion lubrication and can be equipped with an independent oil station for circulating cooling;
• ISO VG320 lubricating oil is recommended. Note that lubricating oil is not included in the gearbox supply package.

Technical Specifications

The specification parameters cover a comprehensive range, accurately matching diverse working condition requirements. The torque range is from 22kNm to 2600kNm with a reasonable gradient distribution, which can easily cope with the light-load continuous operation of small equipment, the normal load working conditions of medium-sized machinery, and the heavy-load impact working conditions of large heavy-duty machinery. The transmission ratio adjustment range is as wide as i=25–4000, which can be precisely adapted according to the equipment's speed conversion and power output needs, realizing efficient power transmission and stable speed control, ensuring equipment operation precision, and meeting strict requirements such as precision machining and heavy-load start-stop. The input power covers 0.4kW–14000kW, offering 27 rich subdivided specifications. Whether it is small automated manipulators, packaging machines, or large mining machinery, heavy conveyors, new energy generator sets and other equipment, a highly suitable model can be quickly found, combining versatility and pertinence, and greatly reducing the difficulty of customer model selection.

Application Scenario

The Euro-standard planetary gearbox is suitable for various operating conditions and can be applied to drive systems in diverse scenarios, including roll press drives, sugar mill drives, central transmission pipe mills, mine hoisting systems, port machinery rotations, and metallurgical continuous casting fan sections—all of which involve heavy-duty transmissions.

iron and steel	port
Mine	cement

Service Assurance

Our Service We deliver efficient & reliable solutions with trustworthy full-life-cycle service system: remote monitoring, advance notification, on-site support, customer confirmation, case filing and follow-up visits.